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Basic & Detail Engineering Projects

Project Overview of Scope of Work
Basic Engineering Package for Crude Distillation Unit (CDU), Vacuum Distillation Unit (VDU) and SG Plant for a facility in the Middle East - KBC, UK Piping & Instrumentation Diagrams, Equipment Design & Process Data Sheets, Column Hydraulics, Heat Exchanger Design in HTRI, Control Logic & Interlock Philosophy, Control Valve Hydraulics & Process Data Sheet, Line Sizing, Pressure Profile, Material Selection, Piping Class, Corrosion Allowance, Relief Valve. Identification & Process Data Sheet, Line List, Instrument Process Data Sheet.
Development of Basic Engineering Package of Propylene Recovery Unit (PRU) - Essar Refinery, India Process Simulation Model of PRU in Aspen Plus (2004.1), Heat & Mass Balance, Process Flow Diagrams, Piping & Instrumentation Diagrams, Heating & Cooling Curves for Heat Exchangers, Column Sizing & Process Data Sheet for Columns.
Development of Basic Engineering Package for Condensate Recovery Unit -  Oil and Natural Gas Corporation, India Process Simulation Model in Hysys (2004.2), Heat & Mass Balance, Heat Exchanger Sizing.
Pump & Control Valve Hydraulics for DHT, Sour Crude & Vacuum Unit - Commonwealth Engineering, USA P&ID review, Selection, Sizing and specifications of Control valves, Safety valves & Flow elements. Completed 60 Pump / Control Valve hydraulics in 10 days.
Detail engineering of delayed coker unit- Commonwealth Engineering, USA P&ID review, Selection, Sizing and specifications of Control valves, pump hydraulics, line list, equipment list, tie-in point, design of air coolers and heat exchangers, simulation support for detail engineering of delayed coker unit of an American refinery.
To Rate/Check the Existing Refineries (Nixon & Mermantau Refineries) for New Capacities – Lazarus Energy, USA Simulation of two refineries in Aspen Plus (2004.1) for different capacities, Heat & Mass Balance, Equipment Adequacy checks viz., Furnaces, Columns, Pumps, Heat Exchangers (Air Cooled and Shell & Tube) & Vessels, Process Data Sheets for new equipments, Relief Valve & Flare Header Sizing, HAZOP, Process Flow Diagram (Mark up), Piping & Instrumentation Diagram (Mark up), Adequacy check of Package Units, assisting client in all Techno-Economic Activities.
Design of Anhydrous Ammonia Storage & Injection System – SA Kentz, Saudi Arabia Design Basis, Process Description, Process Flow Diagram, Line Sizing, Piping & Instrumentation Diagram, Process Data Sheet for Ammonia Vessel, Instrument Process Data Schedule, Control & Interlock Philosophy, Safety Valve Sizing & Datasheet.
Extended Basic Engineering for Propane Dehydrogenation (PDH) – Udhe India Process Simulation Model in Aspen Plus (2006), Process Flow Diagrams, Line Sizing, Pump & Control Valve Hydraulics, Piping & Instrumentation Diagrams, Equipment Design & Process Data Sheet, Heat Exchanger Design, Control Logic & Interlock Philosophy, Relief Load Analysis.
VC5+ stream Cracking Project - Eleme Petrochemicals Company, Nigeria Process Design, Piping & Instrumentation Diagram, Fuel Oil Storage tank design, Adequacy check of control valve, pressure drop /hydraulics verification, Stress analysis of critical piping, ISBL piping support design drawing, Equipment construction drawing for tank, Civil foundation drawing.
AGU Field Oil & Gas Company, Nigeria Process simulation model, Heat & Mass Balance, Configuration of gas-oil-water separation system, Pressure sensitivity study on separation, Multiple cases for wellhead flows, Selection of most feasible option, Stabilizer requirement.
Basic & Detail Engineering of Ammonia Flare - PPL, India Piping & Instrumentation Diagrams, Equipment Design & Process Data Sheets, Flare Design, Dispersion Modeling, Line Sizing, Pressure Profile, Material Selection, Piping Class, Corrosion Allowance, Relief Valve.
Thermal Design of Fired Heaters- Uhde India Thermal design of seven fired heaters for an Indian Refinery. Job involved conceptualization and development of seven fired heaters for Naphtha hydrotreater and Continuous catalytic reforming unit. Developed API-560 datasheets for vertical cylindrical, Arbor and box type heaters. Also developed APi-560 datasheets for ID/FD fans and air preheater.
Thermal Design of Heat exchangers for an Indian refinery- Chemtex India Job involved thermal design and support to mechanical/fabrication team for 11 heat exchangers in SRU unit of an Indian refinery.
Thermal Design of Heat exchangers for an Indian refinery- Chemtex India Job involved thermal design and support to mechanical/fabrication team for 3 heat exchangers in offsites facilities of an Indian refinery.
Basic engineering for Allyl acetate and allyl alcohol plant. Detail engineering of ally alcohol plant-Pidilite Industries, India Piping & Instrumentation Diagrams, Equipment Design & Process Data Sheets, Column Hydraulics, Heat Exchanger Design in HTRI, Control Logic & Interlock Philosophy, Control Valve Hydraulics & Process Data Sheet, Line Sizing, Pressure Profile, Material Selection, Piping Class, Corrosion Allowance, Relief Valve. Identification & Process Data Sheet, Line List, Instrument Process Data Sheet, mechanical datasheets, checking of fabrication drawings, preparation of plot plan and equipment layout, piping engg activities like stress analysis, isometric drawings, piping layout, BOM & BOQ for pipes, valves and fittings.civil and structural engineering activities like MTO for civil work and structural work, HAZOP study.
Debottlenecking study, thermal and mechanical design for PE plant first stage condenser - Eleme Petrochemicals Company, Nigeria Job involved root cause analysis of condenser under performance, evaluation of new options, finalization of option with thermal and mechanical design of condenser.
AutoCAD conversion of ethylene plant P&IDs- Eleme Petrochemicals Company, Nigeria AutoCAD conversion of 150 P&IDs for ethylene plant.
Detailed Engineering for Filtration Unit Dr. M for Indorama PTE Limited, Indonesia Detailed Engineering consisting Process, Mechanical Electrical, Instrumentation & Civil disciplines:
Piping & Instrumentation Diagrams, Equipment Design & Process Data Sheets, Control Logic & Interlock Philosophy, Control Valve Hydraulics & Process Data Sheet, Line Sizing, Pressure Profile, Material Selection, Piping Class, Line List, Instrument Process Data Sheet, mechanical datasheets, checking of fabrication drawings, preparation of plot plan and equipment layout, piping engg activities like stress analysis, isometric drawings, piping layout, BOM & BOQ for pipes, valves and fittings.civil and structural engineering activities like MTO for civil work and structural work.
FEED package for LNG storage tank & BOG handling system consisting BOG compressors, degasification & re-gasification and the associated heat exchangers for Indian Oil Tanking Limited Process design philosophy, PFD's & PID's, process data sheet for critical equipment, basic process description, PSV sizing reports, heat and mass balance, conceptual study for flat bottom tank v/s iso containers, utility summary and electrical load data, preliminary plot plan.
FEED for ethylene storage spheres & BOG re-liquefaction system for Westlake Vinyls, Calvert city, USA Design Basis, Process Description, PFD, P & ID’s, Mass & Energy balance, Equipment list, Material Selection Diagram, Process data sheet for equipment & instruments, Process specification for package items, Utility summary & electrical load data, Preliminary plot plan.
FEED for Pygas Hydrotreating Unit for Saudi Chevron Phillips, KSA PFD's & PID's, SLD & UFD, Technical requisitions for all equipment,
piping system hydraulic study calculation & recommendations, Revised drawings for all disciplines, Report on adequacy check of control valves
List of long delivery equipment & tie in points.
Equipment re-rating project for Lyondell Basell - R Stamping Project Design report of the equipment using PVElite software, sketches for changes to be incorporated in the system, 
quote from R - stamp provider.
Thermal design, Mechanical Design for Internal Heating Coils and Mechanical design review for support structure for CITEC India Limited Thermal calculations of the coil (excel sheet/pdf), Mechanical design of the coil, Coil support drawings for both the vessels along with BOM and weld details.
HTRI Calculations for Llyods steel Complete HTRI calculations for regeneration cooler, software output in pdf format.
Detailed Engineering of Gasoline Recovery System for ELEME Petrochemical Limited Detailed Engineering consisting Process, Mechanical Electrical, Instrumentation & Civil disciplines: 
Piping & Instrumentation Diagrams, Equipment Design & Process Data Sheets, Control Logic & Interlock Philosophy, Control Valve Hydraulics & Process Data Sheet, Line Sizing, Pressure Profile, Material Selection, Piping Class, Line List, Instrument Process Data Sheet, mechanical datasheets, checking of fabrication drawings, preparation of plot plan and equipment layout, piping engg activities like stress analysis, isometric drawings, piping layout, BOM & BOQ for pipes, valves and fittings.civil and structural engineering activities like MTO for civil work and structural work
Thermal Design of Heat Exchanger for Kentz Qatar Thermal design of the heat exchanger - Slop cooler.
Fabrication Drawing and Design of Liquid Distributor for CM Purifier and Civil and Stuctural Drawing for ELEME Petrochemical Company Limited Design of Liquid Distributor, Mechanical Design and Calculation, GA Drawing, Fabrication Drawing and Calculation, Civil and Structural Drawing
Complete Process Development Package for 
Universal Hydrolubes
PDP Design Philosophy, HMB, PFD, PID, Equipment List, Process Data sheet, Electrical Area classification, Instrument list, PSV List, Preliminary flare load summary with flare header sizing, flow element, piping material specification, cause & effect diagram, catalyst and chemical consumption summary etc.
Design validation & Energy Audit for Medisafe, 
Indonesia
Design Validation for Facility Expansion and Addition of New Unit & Energy Audit
BCO Valve mitigation study for Lyondell Basell, USA Using mechanical data, calculation of  MAWP and MAWV values for 17 storage tanks (API 650), A PPM files with evaluation and mitigation for 17 storage tanks relief system
Process Development Package for LyB 
C4 isomerization Technology for Henguyan Petrochemical 
Group & Jihao Chemical Company, Huayou Petrochemical Company & Lijin Petrochemical Company, China
PDP philosophy, PFD's & PID's, Heat & Mass balance
MSD's, Electrical area classification, Piping line list & Piping specification
Preliminary flare load summary, Supervisory operating manual
HAZOP study & report, Process description & control philosophy
Overall plot plan, PSV process data sheet & PSV list
Detailed Engineering, Project Management & Procurement Assistance services for Fluorine Recovery unit, Paradip Phosphates limited, Orissa Detailed Engineering consisting Process, Mechanical Electrical, Instrumentation & Civil disciplines: 
Piping & Instrumentation Diagrams, Equipment Design & Process Data Sheets, Control Logic & Interlock Philosophy, Control Valve Hydraulics & Process Data Sheet, Line Sizing, Pressure Profile, Material Selection, Piping Class, Line List, Instrument Process Data Sheet, mechanical datasheets, checking of fabrication drawings, preparation of plot plan and equipment layout, piping engg activities like stress analysis, isometric drawings, piping layout, BOM & BOQ for pipes, valves and fittings.civil and structural engineering activities like MTO for civil work and structural work, Project Management, Procurement Assistance, Inspection & expediting
Debottleneck study for westlake Vinyls, Calvert CIty USA Debottlenecking studies, equipment sizing check, simulation, refrigeration circuit check, equipment adequacy check for VCM units for westlake Vinyls, USA