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Basic & Detail Engineering Services

    A combination of a highly dedicated, industry skilled team with cutting edge technical tools and expertise utilizing more than 90 different state-of-the-art software enables Ingenero to provide design and engineering services to our clients, customized to meet their targets. Ingenero’s highly experienced engineers have extensive process engineering expertise in oil and gas, refining, gasification, petrochemical, pharmaceutical and specialty chemicals. Ingenero's engineering team has successfully performed over 3 million man hours in projects of various sizes and scope over the past few years. Ingenero's most popular engineering delivery modes are:
    Images Engineering excellence centre for EPC contractors.
    Images Engineering for Green and Brown fields projects.

Images Engineering excellence centre for EPC contractors

Ingenero serves as a seamless part of engineering divisions of EPC companies, either through remote engineering services or a dedicated, on-site engineering service team. Our remote satellite office setup specifically for catering to clients’ needs provides best cost country advantage to several engineering conglomerates and manufacturing companies’ world wide. The typical work flow for the Engineering excellence center:

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Images Engineering for Green and Brown fields projects

Ingenero provides end-to-end engineering solutions that combine leading edge technology with a best practices approach where highly qualified engineers routinely optimize designs. We provide assemblage of customized engineering services to meet diversified needs of our Process Industry clients. Ingenero’s process engineering offerings encompass:

  • Conceptual Design
  • Basic Engineering Design
  • Front End Engineering Design
  • Detail Engineering Design
 
CONCEPTUAL DESIGN

The conceptual design is a study phase in which ideas and possibilities are evaluated. This phase results in a basic process concept, a preliminary schedule and a rough cost estimate. At Ingenero, we evaluate the process to assess its technical feasibility and economic viability for developing project scope as well as providing a well defined starting point for a more detailed process design.

Ingenero’s Concept designing covers:
  • Literature Survey
  • Development of an Idea from scratch
  • Concept development
  • Conceptualization of Process Schemes
  • Concept refinement
  • Preliminary Process Flow Diagram (PFD)
  • Overall Heat and Material Balance (HMB)
  • Conceptual Layout
  • Order of Magnitude Cost
 
BASIC ENGINEERING

The basic engineering services offered by Ingenero consist of core documentation of projects, including process flow diagrams, heat & mass balances, piping and instrumentation diagrams (P&IDs), control & operational philosophy, basic equipment sizing, equipment specifications, conceptual equipment layout, etc.

Ingenero’s basic engineering covers:
  • Conceptual process studies (material balances, process flow-sheets,…)
  • Preliminary plot plan.
  • Freezing the Master Layout of the Plant.
  • Definition and sizing of main equipment resulting in process specifications.
  • Preliminary Piping and Instrument Diagrams.
  • Utility consumption figures.
  • Schematic drawing of equipments on each floor.
  • Definition of control and safety devices.
  • Analysis and sizing of Safety Valve.
  • Control valve hydraulics & process specifications.
 
FRONT END ENGINEERING DESIGN (FEED):

Ingenero’s extensive experience facilitates the client to have a FEED that reflects all technical specific requirements and avoid any significant changes during execution of the same.

Ingenero’s FFED packages cover:
  • Basis of Design.
  • Feasibility Study.
  • Preparation of the specification.
  • Mechanical data sheets of the main equipment, starting from the process specifications issued during the BED and incorporating the specific requirements of codes and standards to be applied to the project.
  • Development of process and utility Piping and Instrument Diagrams released for detail engineering.
  • Preparation of tender packages for the main equipment.
  • Development of detailed plot plans and hazardous areas.
  • Elaboration of the main piping, instrument, electrical and civil works layouts.
  • Carrying out all the studies to be performed before ordering the main equipment.
 
DETAIL ENGINEERING:

Detail engineering includes the extraction of all the essential information from all the basic engineering drawings and calculations to provide the exact drawings in detail for all production, fabrication & erection items and in turn the details of entire project along with the precise bill of quantities and specifications for each of the equipment.

Ingenero’s detail engineering covers:
  • Equipment List.
  • Process data sheet.
  • Reconfirmation of the process and mechanical design of all equipment Detailed specifications for vendor supplied items such as pumps, compressors, etc.
  • Management of vendor drawings.
  • Thermal rating and vibration analysis of heat exchangers.
  • Piping and Instrument Diagrams.
  • Trip Logic and safeguards.
  • Cause and Effect Diagrams.
  • Review of P& ID - Jointly with Client.
  • Hazard and Operability Study (HAZOP)
  • Line List.
  • Valve List.
  • Control valve data sheet.
  • Relief valve data sheet.
  • Planning and piping design.
  • Detailed piping drawings, including isometrics and stress calculations.
  • Bill of Quantity (BOQ).
  • Tender Bid evaluation and procurement assistance.
  • Detailed drawings and documents related to instrumentation, electrical facilities and civil works.
  • Schedule and cost control.
  • Start up procedures, Operating and Commissioning manuals.
Commissioning and Start-up assistance:
  • Field inspection of equipment, pipes, instruments, relief valves
  • Water Flushing and hydro-testing
  • Air Blowing and Pneumatic Pressure Testing.
  • Testing of Motor drives
  • Stroking of Control Valves
  • Testing of Control Loops
  • Test runs of Rotating Equipment
  • Nitrogen Purging
  • Pickling / Passivation
  • Feed Cut in