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Corporate Profile

    In today's competitive world, rising manufacturing costs coupled with higher customer expectations make it a challenging task to maintain profitability of plant operations. INGENERO an ISO 9001-2008 certified engineering group has the express business mandate of delivering focused, high-value added services to the Process Industry.

    Ingenero’s main offices are in Houston, USA, and Mumbai, India, where it houses its Technology Center. Ingenero's list of satisfied customers spreads across the USA, Middle East, Europe, Africa and South-East Asia like CHEVERON PHILIPS (Qatar),TOTAL (France),TITAN & PETRONAS (Malaysia), INDORAMA (Indonesia), DAVY (UK), MITSUBISHI (Japan), ELEME (Nigeria), KENTZ, PETROFAC (Middle East), UHDE, SUN PHARMA and many more...

    A combination of a highly dedicated, industry skilled team with cutting edge technical tools and expertise along with state-of-art software enables us to provide continual plant operations and design engineering support to our clients, customized to meet their goals.

    With a dedicated team of over 300 core multi-disciplinary engineers and several thousand consultants, a strong process engineering team of over 200 engineers and active utilization of over 80 state of the art software tools, Ingenero has consistently added several millions of dollars to the bottom line in the form of accrued savings to clients through our solutions and services.

Images Ingenero provides services in the following areas:

Process manufacturers across the globe have been successfully utilizing Ingenero's expertise with various process technologies to troubleshoot, do root cause analysis, identify bottlenecks, provide debottlenecking solutions on their operating facilities and improve their process performance and operational reliability or even retrofitting existing plants.

Ingenero serves as a cost effective and independent alternative to the process licensor for an operating plant. Ingenero's holistic approach, experience with multiple technologies and utilization of state of the art analysis tools and techniques, provides an edge over typical support received from the licensor on running plants.
Ingenero has developed customized programs for ethylene plants in USA, Middle East, Africa and South East Asia across several sites and multiple technologies. Our aim is, achieving excellence in ethylene operations by improving reliability, throughput and fouling management, increasing run-length and reducing start up flaring & product loss.
Ingenero has developed customized programs for ethylene plants in USA, Middle East, Africa and South East Asia across several sites and multiple technologies. Our aim is, achieving excellence in ethylene operations by improving reliability, throughput and fouling management, increasing run-length and reducing start up flaring & product loss.
Ingenero has designed one of the largest fired heaters for reforming and hydro treating units. Our aim is to increase the efficiency of the furnace by optimizing the run-length, furnace rating and adequacy check, tube life determination and evaluation along with reliability analysis and failure prediction.
Ingenero has supported manufacturing facilities in implementing customized Energy Efficiency Programs. With our 'Thermal PINCH analysis' and 'Energy Audit' techniques (Electrical & Thermal) we ensure energy savings while simultaneously improving the overall process performance. Ingenero also provides CDM assistance for getting Carbon Credits
Ingenero trains you to develop resources; achieve targets. Design standards are reserved; new ways of doing the same thing are uncovered. Focused technical training is essential to ensure Project Engineers, make optimal CAPEX estimates, ensure technical team has the latest updates and creative insights used world over to anticipate and troubleshoot problems. Ingenero offers training modules for engineers to update them about the latest codes, practices, software in the fields of oil & gas, petrochemicals, refineries, specialty chemicals and allied process industries.
Ingenero provides 360° engineering support to process manufacturers. From systematic Design Of Experiments, to Scale-up, Process Design Package (PDP), FEED Package, Basic and Detail engineering and then support through commissioning and start up, followed by plant operations engineering support, Ingenero has been a partner to several manufacturers depending on their requirement based on the stage in their life cycle. Clients have in the past applauded on Ingenero's “ability to cost effectively provide twice the quality, with the accuracy, speed and flexibility to meet specified requirements”.
Ingenero provides on-site and off-site Technical support to process plants. Ingenero has helped process manufacturers setup or fortify their Technical Services department, supporting plant operations with process and engineering requirements. Fortified with expert resources and a multitude of state of the art analysis tools and techniques, seamlessly integrated to enable otherwise unavailable solutions, Ingenero has been able to help operating plants address tricky start-up issues, identify design flaws and fix them, consistently attain design numbers and surpass them, troubleshoot, debottleneck, improve throughput with and without CAPEX and improve reliability.
Ingenero provides support to manufacturers, engineering companies and licensors to develop various types of models:
  • Process Simulation & Optimization models
  • Dynamic Models
  • Fundamental First Principle Models
  • Data Driven and statistical Models
  • Supply Chain & Logistics operations research (OR) models
Ingenero helps maintain the developed models and also trains clients on model utilization and from time to time also helps with the enhanced utilization of the models.
Ingenero provide an efficient supply chain management system. The Supply Chain Optimizer Tool (SCOTTM) enables Inventory Management & Distribution, Industrial Strategic Planning & Scheduling, Product Scheduling, Process Selection & Scheduling, Distribution Network Optimization and Logistics Management.
Ingenero has developed various tools and solutions that help integrate plant operations applications and automate various analysis processes. Some examples include:
IPOGware : Intelligent Plant Operations Guidance tool
FLAME : Flare Emission and Estimation Calculator
PHARM : Process Hazard Analysis and Risk Ranking Model
OPTRAINER : Operator trainer
SCOT: Supply Chain Optimizer Tool.

Integration and effective utilization of various off the shelf software, enables enhanced applications - for example, integration of Hysys with FNPRO for cooling water system evaluation. Several techniques and associated tools for statistical analysis, pattern recognition, CFD, neural net, process simulation, kinetics modeling, Weibull analysis, Fault-tree analysis, etc. form part of the 80 software tools utilized by Ingenero to provide solutions.