Engineering
Engineering Services
Our engineering team brings a wealth of knowledge, experience, and expertise across industries to your projects.
Basic Engineering/FEED
Ingenero provides essential basic engineering services, encompassing core project documentation such as process flow diagrams, heat and mass balances, piping and instrumentation diagrams (P&IDs), control and operational philosophies, preliminary equipment sizing, equipment specifications, and conceptual equipment layouts.
Detail Engineering
Detail engineering is where the project comes to life with precision and accuracy. Our detail engineering services cover every aspect of the project, ensuring that all engineering disciplines are thoroughly coordinated and integrated
Process Design Package
Ingenero delivers Process Design Packages (PDPs), which comprise a collection of documents containing vital technology and process details. These PDPs serve as essential references for the designated engineer or the engineering, procurement, and construction (EPC) contractor assigned to execute a detailed design. Ingenero's PDPs define the precise process operating conditions and equipment specifications needed to attain the desired levels of reliability, efficiency, and safety
Engineering By Project Phase
We are experienced in a multitude of software & standards specified by clients and regulatory bodies
Concept Phase
- Process Design Package (PDP)
- Front End Engineering Design (FEED)
- Simulation & Modeling
Decision Phase
- Process Design Package (PDP)
- Front End Engineering Design (FEED)
- Simulation & Modeling
Construction Phase
- Process Design Package (PDP)
- Front End Engineering Design (FEED)
- Simulation & Modeling
Commission & Start Up
- Process Design Package (PDP)
- Front End Engineering Design (FEED)
- Simulation & Modeling
Debottlenecking
Ingenero offers debottlenecking services to the process industry, which is a critical strategy for optimizing production and efficiency. Our expertise involves identifying and eliminating constraints or limitations that hinder the smooth flow of a production system. We address these bottlenecks through various means, such as process redesign, equipment upgrades, or workflow improvements, helping our clients enhance productivity, reduce operational costs, and increase throughput.
Ingenero’s debottlenecking solutions are pivotal in ensuring that existing facilities operate at their maximum capacity, making us a valuable partner for maintaining competitiveness and sustainability in the dynamic process industry.
Detailed Feasibility Reports (DFR)
Ingenero offers comprehensive expertise in chemical processes across various domains, from upstream to pharmaceuticals. This experience positions us as a trusted resource for developing Detailed Feasibility Reports (DFRs/FRs) and Conceptualizing processes (CDPs) when open art solutions suffice.
- Safe, cost-efficient THF solvent recovery process
- Thorough utilities estimation including Class 4 cost assessment
- Evaluation of lab data and experimental recommendations for fuel additives plants
- Conversion of batch process to continuous for 2,5 dichlorophenol production
Process Development:
Ingenero specializes in process and product development while adhering to international safety and environmental standards. We handle various chemical reactions like:
- Acylation
- Amidation
- Amination
- Condensation
- Esterification
- Friedel-Crafts
- Hydrolysis
- Hydrogenation
Our services include
- Concept testing
- Optimizing reaction conditions
- Purifying products
- Developing analytical methods
Process Scaleup
To bring laboratory technology into industrial use, scaling up is necessary from small bench-scale (0.1 to 1 liter) to large industrial-scale (10,000 to 1,000,000+ liters), which presents significant challenges and risks.
Scaling up from a pilot scale helps validate lab results, demonstrate scalability, address issues like sterility and heat transfer, integrate technology processes, and reduce commercialization risks.
Ingenero conducts pilot-scale demonstrations, offering third-party verification, scale-up assistance, design, construction, and operation services. We help our clients with flow sheet conceptualization, reactor and equipment design, cost estimation (equipment, fixed, and variable), and evaluate economic viability and minimum size requirements.